Nkhani - Kupititsa patsogolo Kupanga ndi HMl: Kuphatikiza Zida ndi MES

Kuyambira pomwe idakhazikitsidwa mu 1988, FUKUTA ELEC. & MACH Co., Ltd. (FUKUTA) yakhala ikusintha mosalekeza ndi nthawi, ikuwonetsa kuchita bwino pakupanga ndi kupanga ma mota a mafakitale. M'zaka zaposachedwa, FUKUTA yadziwonetseranso kuti ndi yofunika kwambiri pamagetsi amagetsi, kukhala wothandizira kwambiri kwa opanga magalimoto odziwika padziko lonse lapansi ndikupanga mgwirizano wolimba ndi ena onse.

Chovuta

Kuti akwaniritse zomwe zikukula, FUKUTA ikukonzekera kuwonjezera mzere wowonjezera wopangira. Kwa FUKUTA, kukulitsa kumeneku kumapereka mwayi waukulu woti azitha kuyika pakompyuta pakupanga kwake, kapena makamaka, kuphatikiza kwa Manufacturing Execution System (MES) komwe kupangitsa kuti ntchitoyo ikhale yabwino komanso yochulukirachulukira. Chifukwa chake, chofunikira kwambiri cha FUKUTA ndikupeza yankho lomwe lingathandizire kuphatikiza kwa MES ndi kuchuluka kwa zida zomwe zilipo kale.

Zofunikira zazikulu:

Sonkhanitsani zambiri kuchokera ku ma PLC osiyanasiyana ndi zida zomwe zili pamzere wopanga, ndi kuzilunzanitsa ku MES.
Pangani zidziwitso za MES kuti zipezeke kwa ogwira ntchito pamalopo, mwachitsanzo, powapatsa madongosolo a ntchito, ndandanda yopangira, zosungira, ndi zina zofunika.

Yankho

Kupangitsa kuti makina azigwira ntchito mwanzeru kuposa kale, HMI ndi gawo lofunika kwambiri pakupanga kwamakono, ndipo FUKUTA ndi chimodzimodzi. Pantchitoyi, FUKUTA idasankha cMT3162X ngati HMI yoyamba ndipo idagwiritsa ntchito maulumikizidwe ake olemera, omangika. Kusunthaku kumathandizira kuthana ndi zovuta zambiri zolumikizirana ndikutsegula njira yosinthira deta pakati pa zida ndi MES.

Kuphatikiza Kopanda Msoko

1 - PLC - Kuphatikiza kwa MES

Mu pulani ya FUKUTA, HMI imodzi idapangidwa kuti ilumikizane ndi zida zopitilira 10, kuphatikizaMa PLC ochokera kumakampani otsogola monga Omron ndi Mitsubishi, zida zolumikizira magetsi ndi makina a barcode. Pakadali pano ma HMI amawongolera zidziwitso zonse zofunikira kuchokera pazida izi molunjika ku MES kudzera paOPC UAseva. Zotsatira zake, zidziwitso zonse zopanga zitha kusonkhanitsidwa ndikukwezedwa ku MES, zomwe zimatsimikizira kutsatiridwa kwathunthu kwa mota iliyonse yomwe imapangidwa ndikuyala maziko osavuta kukonza makina, kasamalidwe kabwino, komanso kusanthula magwiridwe antchito mtsogolo.

2 - Kubweza Nthawi Yeniyeni kwa MES Data

Kuphatikiza kwa HMI-MES kumapitilira kukweza deta. Popeza MES yomwe imagwiritsidwa ntchito imapereka chithandizo chatsamba lawebusayiti, FUKUTA imagwiritsa ntchito zomwe zamangidwaWeb Browserya cMT3162X, kulola magulu omwe ali pamalowo kuti apeze mwayi wofikira ku MES ndichifukwa chake mizere yozungulira yozungulira. Kuwonjezeka kwa chidziwitso ndi chidziwitso chotsatira kumapangitsa kuti gulu lapamalo liyankhe mwamsanga pazochitika, kuchepetsa nthawi yopuma kuti ikweze ntchito yonse yopangira.

Kuwunika kwakutali

Kupitilira kukwaniritsa zofunika pa pulojekitiyi, FUKUTA yalandiranso njira zowonjezera za Weintek HMI kuti akwaniritse bwino ntchito yopangira. Pofunafuna njira yosinthika yowunikira zida, FUKUTA idalemba ntchito a Weintek HMI.njira yowunikira kutali. Ndi cMT Viewer, mainjiniya ndi akatswiri amapeza zowonera za HMI kuchokera kulikonse kuti athe kuyang'anira momwe zida zimagwirira ntchito munthawi yeniyeni. Kuphatikiza apo, amatha kuyang'anira zida zingapo nthawi imodzi, ndipo nthawi yomweyo kuchita izi m'njira yosasokoneza magwiridwe antchito patsamba. Mgwirizanowu udapangitsa kuti makinawo azitha kugwira ntchito mwachangu panthawi yoyeserera ndipo zidakhala zopindulitsa koyambirira kwa mzere wawo watsopano, zomwe zidapangitsa kuti nthawi yayitali igwire ntchito.

Zotsatira

Kudzera m'mayankho a Weintek, FUKUTA yaphatikiza bwino MES m'ntchito zawo. Izi sizinangothandiza kusungitsa zolemba zawo zopanga pa digito komanso kuthana ndi zovuta zomwe zimawononga nthawi monga kuyang'anira zida ndi kujambula pamanja. FUKUTA ikuyembekeza kuwonjezeka kwa 30 ~ 40% kwa mphamvu yopanga magalimoto pokhazikitsa njira yatsopano yopangira, yomwe imatulutsa pafupifupi mayunitsi 2 miliyoni pachaka. Chofunika koposa, FUKUTA yagonjetsa zopinga zosonkhanitsira deta zomwe zimapezeka kawirikawiri m'zinthu zachikhalidwe, ndipo tsopano ali ndi deta yokwanira yopangira. Izi zidzakhala zofunika kwambiri akafuna kupititsa patsogolo njira zawo zopangira ndi zokolola m'zaka zikubwerazi.

Zogulitsa ndi Ntchito Zogwiritsidwa Ntchito: